As a seasoned off roader, I’ve had my fair share of adventures and challenges. One of the most critical aspects of any off road expedition is ensuring you have enough fuel to get you to your destination and back. This is where overlanding gas cans come into play. In this blog post, I will share my insights and experiences to help you choose the best fuel storage solution for your off road adventure.

Why Do You Need an Overlanding Gas Can?

When you’re off roading, there’s a good chance you’ll be traveling through remote areas with limited access to fuel stations. In these situations, having extra fuel on hand is essential to ensure you don’t run out of gas in the middle of nowhere. An overlanding gas can is a reliable and safe way to store and transport extra fuel for your vehicle.

Types of Overlanding Gas Cans

There are several types of overlanding gas cans available on the market, each with its own set of advantages and disadvantages. Let’s take a closer look at the most popular options:

1. Metal Jerry Cans

These are the traditional, military-style fuel cans made from steel. They are known for their durability and ability to withstand harsh conditions. Metal jerry cans typically have a capacity of 5 gallons (20 liters) and come with a spout for easy pouring. Some of the advantages of metal jerry cans include:

– Durability: Metal cans are built to last and can withstand rough handling and harsh environments.
– Leak-proof: The design of metal jerry cans includes a tight seal to prevent leaks.
– Safety: Metal cans are less likely to puncture or rupture in case of an accident.

However, metal jerry cans also have some disadvantages:

– Weight: Metal cans are heavier than their plastic counterparts, which can be a concern when trying to minimize the overall weight of your gear.
– Rust: Over time, metal cans can rust, which may contaminate the fuel inside.

2. Plastic Gas Cans

Plastic gas cans are a popular choice for overlanders due to their lightweight and affordable nature. They are typically made from high-density polyethylene (HDPE) and come in various sizes, ranging from 1 to 6 gallons. Some advantages of plastic gas cans include:

– Weight: Plastic cans are significantly lighter than metal cans, making them easier to transport.
– Cost: Plastic cans are generally more affordable than metal cans.
– Variety: Plastic cans come in various sizes and shapes, allowing you to choose the best option for your needs.

However, plastic gas cans also have some disadvantages:

– Durability: Plastic cans are not as durable as metal cans and may crack or puncture under extreme conditions.
– Safety: Plastic cans are more susceptible to damage in the event of an accident, increasing the risk of fuel leaks.

3. Rotopax Fuel Packs

Rotopax fuel packs are a unique fuel storage solution designed specifically for off road enthusiasts. They are made from a durable plastic material and feature a modular design that allows you to stack and secure multiple packs together. Rotopax fuel packs come in various sizes, ranging from 1 to 4 gallons. Some advantages of Rotopax fuel packs include:

– Modular design: The stackable design allows you to carry multiple fuel packs in a compact and organized manner.
– Durability: Rotopax fuel packs are made from a high-quality plastic material that is resistant to punctures and cracks.
– Mounting options: Rotopax offers various mounting solutions, making it easy to secure the fuel packs to your vehicle.

However, Rotopax fuel packs also have some disadvantages:

– Cost: Rotopax fuel packs are generally more expensive than traditional plastic gas cans.
– Limited capacity: The largest Rotopax fuel pack has a capacity of 4 gallons, which may not be enough for extended off road trips.

Choosing the Best Overlanding Gas Can for Your Needs

When selecting the best overlanding gas can for your needs, consider the following factors:

1. Capacity: Choose a gas can with enough capacity to meet your fuel needs for the duration of your trip.
2. Durability: Opt for a gas can made from high-quality materials that can withstand the rigors of off road travel.
3. Weight: Consider the weight of the gas can, especially if you’re trying to minimize the overall weight of your gear.
4. Safety: Look for gas cans with leak-proof seals and sturdy construction to minimize the risk of fuel leaks and spills.
5. Cost: Determine your budget and choose a gas can that offers the best value for your money.

Choosing the right overlanding gas can is crucial for a successful off road adventure. By considering factors such as capacity, durability, weight, safety, and cost, you can select the best fuel storage solution for your needs. Whether you opt for a traditional metal jerry can, a lightweight plastic gas can, or a modular Rotopax fuel pack, having extra fuel on hand will give you peace of mind and ensure you’re prepared for any off road challenge that comes your way.

Supreme T lives for the thrill of off roading. An expert in the wild, he shares his passion for rugged vehicles, innovative equipment, epic trails, and overlanding adventures on his blog.

For over 20 years Supreme T has been heavily involved in the off road industry in a variety of ways from being a casual fan to a hardcore off roader with multiple off road vehicles.

Supreme T is Addicted To The Adventure.